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P500
Forming, filling and sealing for portion packs

The P500 is a high-performance form, fill and seal machine processing portion cups for a lot of dairy and food applications like fresh cheese, butter, spreads, jam, dressings and sauces, etc., also handling a huge variety of cup designs.

The P500 is a high-performance form, fill and seal machine processing portion cups for a lot of dairy and food applications like fresh cheese, butter, spreads, jam, dressings and sauces, etc., also handling a huge variety of cup designs.

High performance, impressive variety of cup shapes

Ensuring a nominal output of up to 108.000 portion cups/h, the P500 represents the ultimate FFS solution, also integrating case packaging for maximum efficiency.

Ideal for hygienic mini-portions of jam, honey, spreads and sauces used on airlines, at hotels or for simple catering purposes, the P500 is available for clean, ultra-clean and aseptic hygienic standards, and ensures accuracy, precise product cut-off and gentle product handling.

Able to handle a large variety of materials such as PS, PET and PP, one of the key characteristics of this high output machine is the significant saving on packaging material, made possible thanks to a series of exclusive features.

Hassia

P500 Highlights

1.
High-performance equipment for clean, ultra-clean and aseptic (steam aseptic) hygienic standards.
2.
Low-waste punch unit for minimal punch waste and reduced material consumption.
3.
Evenly calibrated heating of forming material for optimum wall thickness.
4.
Optimised packaging configurations for volume savings.

Products to be filled in portion cups

The convenient portion cups can be used to fill butter, desserts, cream cheese, soft cheese, ketchup, mustard, mayonnaise, sauces, jams, honey, spreads, dressings, etc.
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Cup shapes for portion cups

Different kind of cup shapes are available for portion cups.
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  • Technical Data
TECHNICAL DATA P500
Material width max. 590 mm *)
*) depending on hygienic level
Draw-off length
max. 320 mm
Forming depth max. 40 mm
TYPICAL MATERIALS
Bottom web PS, PS Multilayer , PP, PP Multilayer, PVC, PET
Lid material Paper-, aluminium, PET-based or other heat sealable materials
TYPICAL OUTPUT RANGE and APPLICATION EXAMPLES
Range 63.000 – 108.000 cups/h
Butter portion cups (72-up) @ 25 cycles/min. 108.000 cups/h
Portion cups (50-up) @ 30 cycles/min. 90.000 cups/h
PP Portion cups (50-up) @ 25 cycles/min. 75.000 cups/h
STANDARD
Control system Controller and servo motors SCHNEIDER ELECTRIC
Reel diameters Bottom web: max. 1.200 mm
Lid material: max.   600 mm (lateral reel feed)
Punching principle Grid
Hygienic Class Clean
OPTIONS
Bottom web PP processing
Punching principle Low waste, multi punch
Filler Hot fill 85°C, CIP accessories, compensator, agitator
Control system ALLEN BRADLEY
Hygienic class Ultra-clean, Aseptic (P500A)
Others Walking beam, case packer or other end-of line equipment

P500 Gallery

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P500 - Pre-heating and thermoforming station
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P500 - Thermoformed portion-cups
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P500 - Filler
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P500 - Lid sealing station
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P500 - Punching station
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P500 - Walking beam cup discharge
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P500 - Walking beam cup discharge