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Dogaseptic
Filling and sealing of pre-formed cups

With a completely enclosed processing tunnel with sterile air overpressure, the DOGASEPTIC filling and sealing machine is the ultimate answer for ultra-clean and aseptic processing thanks to packaging material sterilisation and safe germ reduction.

With a completely enclosed processing tunnel with sterile air overpressure, the DOGASEPTIC filling and sealing machine is the ultimate answer for ultra-clean and aseptic processing thanks to packaging material sterilisation and safe germ reduction.

Completely enclosed machine, with sterile air overpressure.

Providing the safest levels of hygiene with germ reduction up to log 6 bacillus subtilis, the DOGASEPTIC filling and sealing machine for pre-formed cups completes the process thanks to a conveyor inside an enclosed tunnel with sterile air overpressure. The DOGASEPTIC is ideal for fermented milk products, desserts, aerated products, cream, fruit preparations/sauces, soft drinks, etc. Maximum filling volume reaches 550 ml and output ranges between 9,600 and 20,160 cups/h.

GASTI

DOGASEPTIC Highlights

1.
Completely enclosed machine.
2.
Conveyor in an enclosed tunnel with sterile air overpressure.
3.
Ultra-clean or aseptic execution, according to specific needs.
4.
Divided product hopper for assorted filling as an option.

Products to be filled

The DOGASEPTIC was designed for multi-layer and assorted filling of liquid to pasty products - with or without particulates - as well as all types of yoghurt and desserts such as custard, pudding and mousse - with and without cream toppings.
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Filling Solutions

With its' long term experience in filling liquid to pasty products into different kind of cups GASTI offers a large variety of different filling possibilities. The fillers are known for their outstanding filling accuracy, a factor which inevitably leads to minimal product loss and enhanced productivity. Covering a wide range of filling styles, countless customized and tailor-made design possibilities are available to satisfy specific requests.
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Cup formats

Different kind of cup formats of pre-formed cups can be filled.
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  • Technical Data
TECHNICAL DATA DOGASEPTIC
Round cup max. Ø 115 mm (DS 42)
75 mm (DS 62)
95 mm (DS 82)
Fill volume main filler  25 – 250 ml or 50 – 500 ml or 70 – 700 ml
Min./max. cup height  50/130 mm (DS 42 + DS 82)
50/115 mm (DS 62)
Fill volume pre-/post-filler 12,5 – 125 or 25 – 250 ml
MATERIALS
Cups Pre-made stackable cups made of PP
Lids Pre-cut diaphragm lids made of embossed or plain aluminum foil (≥ 40 µm), or made of  suitable PET or paper composite films with features for mechanical separation
Snap-on lids  Pre-made, stackable snap-on lids made of PET etc.
OUTPUT
DOGASEPTIC 42   9,600 cups/h
DOGASEPTIC 62 14,400 cups/h
DOGASEPTIC 82 20,160 cups/h
STANDARDS
Standard configuration Servo driven, vertical cup destacker, fill station (CIP), incl.nozzles & level capacity, diaphragm lid applier, heat sealing, cup lifting out
Hygiene Aseptic
OPTIONS
Hygiene Downgrade to Ultra-clean
Filling Pre- and post-filler
Others Cup stack buffer magazine, particle remover, leakage test, inkjet printing, snap-on lid, format flexibility, STERIMATIC, servo driven

 

DOGASEPTIC Gallery

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Horizontal cup feeder.
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Dosing station.
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Lid magazine.
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Sealing station & Cup leakage test device.
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Cup leakage test device & Rake transport.
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Discharge conveyor with cup rejection for leaky cups.
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Cup discharge conveyor.