Gasti - Fill and seal machine • IMA Group

Combiseptic

Filling and sealing of pre-formed cups

The flexible version of the DOGATHERM = COMBISEPTIC!

The filling and sealing machine COMBISEPTIC is a continuous-motion, accurate and efficient solution for yoghurts and desserts, suitable for different hygienic standards and allowing maximum flexibility thanks to its modular concept.

The format-flexible multi-layer filler for different hygiene levels. Modular construction, flexible in size and equipment

Offering wide scale flexibility in terms of size, shape and multi-layer presentations, the COMBISEPTIC filling and sealing machine handles liquid-to-pasty products with or without particulates.

Maximum filling volume reaches 550 ml and output ranges between 9,000 and 18,000 cups/h. Additional flexibility is possible with simultaneous filling of 2 different formats. Depending on the market and product requirements, the following hygiene levels are available: ‘clean’ and ‘ultra-clean’.

The COMBISEPTIC handles fermented milk products, soft drinks, single and multi-layer desserts – also for spiralled or vertical-layer defined products or similar special product presentations, aerated products, fruit preparations/sauces, rice puddings, instant soups, cereals/dry products, etc.

DOGATHERM Highlights

1.
Controlled, sterile air supply in the filling area up to the sealing station.

2.
Modular concept with format-flexible design.

3.
Simultaneous filling of 2 different formats.

4.
Clean and ultra-clean execution, according to specific needs.

Products to be filled

The COMBISEPTIC is able to fill liquid to pasty products such as plain or fruited yoghurt, quark, crème fraîche, mousse, custard, dips, processed cheese, etc.

Filling Solutions

With its' long term experience in filling liquid to pasty products into different kind of cups GASTI offers a large variety of different filling possibilities. The fillers are known for their outstanding filling accuracy, a factor which inevitably leads to minimal product loss and enhanced productivity. Covering a wide range of filling styles, countless customized and tailor-made design possibilities are available to satisfy specific requests.

Cup formats

Different kind of cup formats of pre-formed cups can be filled.

Technical Data

TECHNICAL DATA COMBISEPTIC
Round cup Ø: max. 97 mm	Filling volume main filler: 25 – 250 ml or 50 – 550 ml
Min./Max. cup height: 130 mm	Filling volume pre-/post filler: 10- 60 ml or 10 -160 ml or 25 – 280 ml
Materials
Cups	Pre-made stackable cups made of PP or PS
Lids	Pre-cut diaphragm lids made of embossed or plain aluminum foil (≥ 40 µm), or made of suitable PET or paper composite films with features for mechanical separation
Snap-on lids	Pre-made, stackable snap-on lids made of PET or PP
Nominal output
	9,000 – 16,200 cups/h
Standards
Hygiene	Clean
Standard configuration	Vertical cup destacker, filling station (CIP), incl. nozzles & level capacity, diaphragm lid applier, heat sealing, cup lifting out
Options
Hygiene	Ultra-clean
Filling general	Pre- and post filler
General	Cup stack buffer magazine, particle remover, leakage test, inkjet printing, snap-on lid, format flexibility, servo driven, airmatic

DOGATHERM Gallery

Cup destacker

Cup control & dust exhaust

Dosing station

Magazine for lids (bottom view)

Lid application 2 x 4

Cup leakage test device

Snap-on lid application

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