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C500
Forming, filling and sealing

The C500 is a medium to high output FFS machine for cups, ensuring increased efficiency, accuracy and great flexibility. Handles a wide variety of cup shapes including dual cavity cups. The C500 is available in the hygiene classes 'clean' up to 'aseptic'.

The C500 is a medium to high output FFS machine for cups, ensuring increased efficiency, accuracy and great flexibility. Handles a wide variety of cup shapes including dual cavity cups. The C500 is available in the hygiene classes 'clean' up to 'aseptic'.

Optimum hygiene standards

Able to handle a wide selection of cup shapes and dual cavity cups in all packaging material types, the C500 has a reduced footprint and represents a wise investment thanks to low maintenance needs and negligible spare parts costs.

Key functions are servo-driven to ensure optimum process control and the working width is optimised in line with the requested production capacity.

Nominal output ranges from 10.000 to 57.600 cups/h according to type and size. Available for clean, ultra-clean and aseptic hygienic standards.

Hassia

C500 Highlights

1.
Modular design.
2.
Extended shelf life thanks to chemical-free (steam aseptic) aseptic packaging process.
3.
On demand, equipment delivered compliant with further regulations (FDA, 3A and EHEDG etc.).
4.
Enhanced HMI and software.
5.
High availability and low TCO.
6.
In-line cup decoration to suit customer requirements.
Covering a wide range of filling styles, countless tailor-made design possibilities are available to satisfy specific requests. Built to ensure maximum flexibility, different products can be processed on the same machine, also small and large volumes.

Products to be filled

With the Form, fill and seal machine C500 you can fill all kinds of liquid-to-pasty dairy or food products - with or without particulates.
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Filling Solutions

With its' long term experience in filling liquid to pasty products into different kind of cups - in in thermoformed as well as in pre-formed cups - Hassia offers a large variety of different filling possibilities. The fillers are known for their outstanding filling accuracy, a factor which inevitably leads to minimal product loss and enhanced productivity. Covering a wide range of filling styles, countless customized and tailor-made design possibilities are available to satisfy specific requests.
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Labelling Solutions

Cups can be designed cost-effectively and with a huge variety of different labelling solutions also enabling great freedom in terms of cup geometry. The label is not only a marketing instrument; it also improves the cup’s sidewall stability – making it more rigid– so the bottom web thickness for the cup can be reduced.
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Cup Shapes

Customized and tailor-made cup design possibilities are available to satisfy specific customer requests. Hassia can assist in the design of new packaging.
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  • Technical Data
  • Machine Layout
TECHNICAL DATA C500
Material width max. 590 mm*)
*) depending on hygienic level and kind of decoration
Draw-off length max. 320 mm
Forming depth max. 90 mm
TYPICAL MATERIALS
Bottom web PS, PS Multilayer , PP, PP Multilayer, PVC, PET
Lid material
Paper-, aluminium-, PET-based or other heat sealable materials
TYPICAL OUTPUT RANGE and APPLICATION EXAMPLES
Range 10.000 – 57.600 cups/h
Yoghurt and dessert cups (32-up) @ 30 cycles/min. 57.600 cups/h
PP cups (24-up) @ 25 cycles/min. 30.000 cups/h
Yoghurt cups with wrap-around labelling (12-up) @ 30 cycles/min. 21.600 cups/h
Double chamber cups (6-up) @ 28 cycles/min. 10.080 cups/h
STANDARDS
Control system Controller and servo motors SCHNEIDER ELECTRIC
Reel diameters Bottom web: max. 1.200 mm
Lid material: max. 600 mm (lateral reel feed)
Punching principle Grid
Hygienic Class Clean
TYPICAL OPTIONS
Bottom Web PP processing
Punching principle Low waste, multi punch
Filler Hot fill 85°C, CIP accessories, multi-component filling, agitator
Control system ALLEN BRADLEY
Hygienic class Ultra Clean, Aseptic (C500A)
Decoration Labelling versions: side / U-shape / bottom / wrap-around / wave
Others Walking beam, case packer or other end-of line equipment
C500 Layout

C500 Gallery

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Pre-heating station
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Thermoforming station with inmould wrap-around labelling
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Filler
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Punching station